The sourcing of raw material that are used in the manufacturing process by manufacturers has for a long period been done in liquid form. This has and continues to happen to a huge extent because handling liquids is better. However, it is time to change because sourcing raw materials in form of powder is proving to be more beneficial than sourcing materials in liquid form. One of the advantages is that shipping costs are reduced. This is worth knowing about High efficiency powder induction.
The savings are even bigger if the raw materials are sourced in very large quantities. However, sourcing powders can be a big inconvenience if one does not have an efficient in-house system for converting the solid into liquid form. Converting powders into liquids is supposed to be a very simple process that involves pouring the solid into the liquid and then mixing them into a liquid.
In reality, the process is more complicated than that. The process of mixing can cause a lot of problems in the work environment. First, there is generation of huge amounts of dust during the mixing process. Pouring powders into liquids generates a lot of dust. The dust can spread around the workplace, resulting in respiratory issues among workers.
Also, if the dust gets into the circuit board of machines, the machines might fail. Dust settles on surfaces making the work area untidy. In addition, there is risk of an explosion occurring if the materials being handled are explosive. This kind of mixing results in the accumulation of agglomerates and lumps on the walls of mixing equipment. This normally leads to a lot of wastage of the product.
The lumps grow in size gradually, impeding the mixing process a lot in the end. The lumps will have to be removed through shearing to boost efficiency. The cost of removal drives overall cost of production up. Knives used to open product bags sometimes fall in the equipment when powders are being poured. This leads to equipment failure and contamination of the product.
To avoid all these negative effects, many companies invest in high efficiency systems that help in mixing powders in enclosed environment. An efficient system uses a transport and dispersing system (TDS) that inducts powders directly into the liquid without the formation of dust. Powders are transported directly from the bags they are supplied in directly into the liquid. This eliminates the use of knives and similar tools. It also eliminates the formation of lumps on the walls of the equipment.
TDS systems work by cresting a vacuum inside the container where powders are poured. Powders are sucked into the container directly without dust getting formed. It is also possible to remove the exact amount of content in the bag according to process requirements. For example, the TDS system makes it possible to suck only half of the contents of a bag while preserving the rest.
The rest of the material is left in the bag where it can be stored for future use. This system makes the handling of harmful materials very efficient. Some harmful powders include silica, pigments, black carbon, and Diatomaceous earth among others.
The savings are even bigger if the raw materials are sourced in very large quantities. However, sourcing powders can be a big inconvenience if one does not have an efficient in-house system for converting the solid into liquid form. Converting powders into liquids is supposed to be a very simple process that involves pouring the solid into the liquid and then mixing them into a liquid.
In reality, the process is more complicated than that. The process of mixing can cause a lot of problems in the work environment. First, there is generation of huge amounts of dust during the mixing process. Pouring powders into liquids generates a lot of dust. The dust can spread around the workplace, resulting in respiratory issues among workers.
Also, if the dust gets into the circuit board of machines, the machines might fail. Dust settles on surfaces making the work area untidy. In addition, there is risk of an explosion occurring if the materials being handled are explosive. This kind of mixing results in the accumulation of agglomerates and lumps on the walls of mixing equipment. This normally leads to a lot of wastage of the product.
The lumps grow in size gradually, impeding the mixing process a lot in the end. The lumps will have to be removed through shearing to boost efficiency. The cost of removal drives overall cost of production up. Knives used to open product bags sometimes fall in the equipment when powders are being poured. This leads to equipment failure and contamination of the product.
To avoid all these negative effects, many companies invest in high efficiency systems that help in mixing powders in enclosed environment. An efficient system uses a transport and dispersing system (TDS) that inducts powders directly into the liquid without the formation of dust. Powders are transported directly from the bags they are supplied in directly into the liquid. This eliminates the use of knives and similar tools. It also eliminates the formation of lumps on the walls of the equipment.
TDS systems work by cresting a vacuum inside the container where powders are poured. Powders are sucked into the container directly without dust getting formed. It is also possible to remove the exact amount of content in the bag according to process requirements. For example, the TDS system makes it possible to suck only half of the contents of a bag while preserving the rest.
The rest of the material is left in the bag where it can be stored for future use. This system makes the handling of harmful materials very efficient. Some harmful powders include silica, pigments, black carbon, and Diatomaceous earth among others.
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